PlanAI · Lumora Consumer ProductsDemo Data
Exception Center
Prioritized planning exceptions with AI root cause and recommendations.
AI root cause — Lumora Silk Shampoo 360ml
Projected fill rate (W1–13): 96.2% · W4–8: 90.8%
Supplier delay
-3.8 pts
Line capacity
-0.0 pts
Promotion demand
-0.5 pts
Safety stock policy
-0.6 pts
Computed by ablation: each driver removed in turn and the plan re-run.
Exception copilot
Exceptions
| Exception | SKU / Material | Plant | Week | Business impact | Severity | Service risk | Owner | Age | AI recommendation | Status | |
|---|---|---|---|---|---|---|---|---|---|---|---|
| Material Shortage | Surfactant Base | Westport | W5 | $4.8M | Critical | 4.1 pts | Maya Chen | 1d | Transfer 11 MT from Northgate + expedite 8 MT | Open | |
| Capacity Constraint | Westport Filling Line 2 | Westport | W6 | $2.1M | High | 2.3 pts | Arjun Rao | 2d | Shift 62K units to Southbay FL3 | Open | |
| Late Supplier | PO-48281 · Apex Specialty Chemicals | Westport | W5 | $1.9M | High | 1.8 pts | Tomás Ortega | 1d | Expedite partial quantity | In Progress | |
| Demand Spike | Lumora Silk Shampoo 360ml | Westport | W6 | $1.3M | High | 1.8 pts | Elena Rossi | 3d | Prebuild W4 inventory | Open | |
| Excess Inventory | PureGlow Soap 100g | Northgate | W3 | $410K | Medium | 0 pts | Priya Nair | 6d | Reduce production 2 weeks | Open | |
| Excess Inventory | Lumora Repair Shampoo 90ml Travel | Westport | W6 | $63.4K | Low | 0.5 pts | Sam Okafor | 3d | Reduce production / reallocate | In Progress | |
| Material Shortage | Pearlizing Agent | Riverbend | W7 | $1.6K | Low | 0.1 pts | Elena Rossi | 0d | Expedite or use alternate supplier | Open | |
| Production Delay | Soap Line 2 | Northgate | W8 | $602K | High | 1.6 pts | Maya Chen | 11d | Resequence or alternate line | Resolved | |
| Quality Hold | 2L Detergent Bottle | Southbay | W9 | $133K | Medium | 0.8 pts | Arjun Rao | 5d | Expedite or use alternate supplier | Open | |
| Material Shortage | 400ml Lotion Bottle | Eastfield | W10 | $23.2K | Low | 0.3 pts | Lena Fischer | 2d | Expedite or use alternate supplier | Open | |
| Transport Delay | PureGlow Fresh Soap 100g | Westport | W11 | $3.9K | Low | 0.1 pts | Tomás Ortega | 0d | Review consensus forecast | In Progress | |
| Demand Spike | PureGlow Fresh Soap 75g | Riverbend | W12 | $75.6K | Low | 0.6 pts | Priya Nair | 4d | Review consensus forecast | Open | |
| Material Shortage | Carton — PureGlow Fresh Soap | Northgate | W13 | $237K | Medium | 1 pts | Sam Okafor | 7d | Expedite or use alternate supplier | Open | |
| Late Supplier | Carton — TinyBloom Baby Wash | Southbay | W1 | $489K | High | 1.5 pts | Elena Rossi | 10d | Expedite or use alternate supplier | Open | |
| Capacity Constraint | Filling Line 1 | Westport | W2 | $832K | Critical | 1.9 pts | Maya Chen | 13d | Resequence or alternate line | Resolved | |
| Material Shortage | Label — TinyBloom Baby Wash | Westport | W3 | $30.8K | Low | 0.4 pts | Arjun Rao | 2d | Expedite or use alternate supplier | In Progress | |
| Excess Inventory | Veluna Lotion 400ml Pump | Riverbend | W4 | $150K | Medium | 0.8 pts | Lena Fischer | 5d | Reduce production / reallocate | Open | |
| Shelf-Life Risk | Veluna Lotion 200ml Twin Pack | Northgate | W5 | $360K | Medium | 1.3 pts | Tomás Ortega | 8d | Review consensus forecast | Open | |
| Material Shortage | Preservative | Southbay | W6 | $327K | Medium | 1.2 pts | Priya Nair | 8d | Expedite or use alternate supplier | Open | |
| Quality Hold | Active Ingredient | Eastfield | W7 | $615K | High | 1.7 pts | Sam Okafor | 11d | Expedite or use alternate supplier | Open | |
| Forecast Change | SparklePro Liquid Detergent 500ml | Westport | W8 | $244K | Medium | 1 pts | Elena Rossi | 7d | Review consensus forecast | In Progress | |
| Material Shortage | Fragrance Compound — TinyBloom Baby | Riverbend | W9 | $79.5K | Low | 0.6 pts | Maya Chen | 4d | Expedite or use alternate supplier | Resolved | |
| Demand Spike | SparklePro Fabric Care 500ml | Northgate | W10 | $371K | Medium | 1.3 pts | Arjun Rao | 8d | Review consensus forecast | Open | |
| Material Shortage | Cooling Agent | Southbay | W11 | $499K | High | 1.5 pts | Lena Fischer | 10d | Expedite or use alternate supplier | Open | |
| Material Shortage | Antioxidant BHT | Eastfield | W12 | $353K | Medium | 1.3 pts | Tomás Ortega | 8d | Expedite or use alternate supplier | Open | |
| Capacity Constraint | Mixing Vessel 2 | Westport | W13 | $145K | Medium | 0.8 pts | Priya Nair | 5d | Resequence or alternate line | In Progress | |
| Inventory Shortage | TinyBloom Baby Shampoo 250ml Twin Pack | Riverbend | W1 | $4.9K | Low | 0.1 pts | Sam Okafor | 1d | Review consensus forecast | Open | |
| Material Shortage | Flip Cap 28mm | Northgate | W2 | $650K | High | 1.7 pts | Elena Rossi | 11d | Expedite or use alternate supplier | Open | |
| Shelf-Life Risk | Lumora Silk Shampoo 360ml Twin Pack | Southbay | W3 | $872K | Critical | 2 pts | Maya Chen | 13d | Review consensus forecast | Resolved | |
| Production Delay | Filling Line 3 | Southbay | W4 | $521K | High | 1.5 pts | Arjun Rao | 10d | Resequence or alternate line | Open | |
| Material Shortage | Carton — SparklePro Liquid Detergent | Westport | W5 | $379K | Medium | 1.3 pts | Lena Fischer | 9d | Expedite or use alternate supplier | In Progress | |
| Forecast Change | Lumora Repair Shampoo 360ml | Riverbend | W6 | $686K | High | 1.7 pts | Tomás Ortega | 12d | Review consensus forecast | Open | |
| Transport Delay | Lumora Repair Shampoo 360ml Twin Pack | Northgate | W7 | $36.6K | Low | 0.4 pts | Priya Nair | 2d | Review consensus forecast | Open | |
| Material Shortage | Promo Neck Tag — Lumora Smooth Conditioner | Southbay | W8 | $163K | Medium | 0.9 pts | Sam Okafor | 5d | Expedite or use alternate supplier | Open | |
| Material Shortage | Promo Neck Tag — SparklePro Liquid Detergent | Eastfield | W9 | $267K | Medium | 1.1 pts | Elena Rossi | 7d | Expedite or use alternate supplier | Open | |
| Late Supplier | Cocamidopropyl Betaine | Westport | W10 | $531K | High | 1.5 pts | Maya Chen | 10d | Expedite or use alternate supplier | Resolved | |
| Material Shortage | Titanium Dioxide | Riverbend | W11 | $8.4K | Low | 0.2 pts | Arjun Rao | 1d | Expedite or use alternate supplier | Open | |
| Inventory Shortage | PureGlow Fresh Soap 4-Pack | Northgate | W12 | $92.5K | Low | 0.6 pts | Lena Fischer | 4d | Review consensus forecast | Open | |
| Excess Inventory | PureGlow Fresh Soap 8-Pack | Southbay | W13 | $11.4K | Low | 0.2 pts | Tomás Ortega | 1d | Reduce production / reallocate | Open | |
| Material Shortage | Silicone Emulsion | Eastfield | W1 | $102K | Low | 0.7 pts | Priya Nair | 4d | Expedite or use alternate supplier | Open | |
| Production Delay | Mixing Vessel 3 | Southbay | W2 | $48.4K | Low | 0.5 pts | Sam Okafor | 3d | Resequence or alternate line | In Progress | |
| Quality Hold | Colloidal Oat | Riverbend | W3 | $59 | Low | 0 pts | Elena Rossi | 0d | Expedite or use alternate supplier | Open | |
| Material Shortage | 90ml PET Travel Bottle | Northgate | W4 | $554K | High | 1.6 pts | Maya Chen | 10d | Expedite or use alternate supplier | Resolved | |
| Transport Delay | Veluna Lotion 100ml Tube | Southbay | W5 | $709K | High | 1.8 pts | Arjun Rao | 12d | Review consensus forecast | Open | |
| Demand Spike | Veluna Lotion 750ml Pump | Eastfield | W6 | $396K | Medium | 1.3 pts | Lena Fischer | 9d | Review consensus forecast | Open | |
| Material Shortage | Master Case | Westport | W7 | $174K | Medium | 0.9 pts | Tomás Ortega | 6d | Expedite or use alternate supplier | In Progress | |
| Late Supplier | Carton — Lumora Fresh Shampoo | Riverbend | W8 | $42.0K | Low | 0.4 pts | Priya Nair | 3d | Expedite or use alternate supplier | Open | |
| Capacity Constraint | Packing Line | Eastfield | W9 | $886K | Critical | 2 pts | Sam Okafor | 13d | Resequence or alternate line | Open | |
| Material Shortage | Label — Lumora Fresh Shampoo | Southbay | W10 | $452 | Low | 0 pts | Elena Rossi | 0d | Expedite or use alternate supplier | Open | |
| Excess Inventory | SparklePro Fabric Care 3L | Eastfield | W11 | $574K | High | 1.6 pts | Maya Chen | 11d | Reduce production / reallocate | Resolved | |
| Shelf-Life Risk | TinyBloom Baby Wash 500ml | Westport | W12 | $1.4K | Low | 0.1 pts | Arjun Rao | 0d | Review consensus forecast | In Progress | |
| Material Shortage | Promo Neck Tag — Veluna Body Lotion | Riverbend | W13 | $62.3K | Low | 0.5 pts | Lena Fischer | 3d | Expedite or use alternate supplier | Open | |
| Quality Hold | Surfactant Base B (Approved Substitute) | Northgate | W1 | $213K | Medium | 1 pts | Tomás Ortega | 6d | Expedite or use alternate supplier | Open | |
| Forecast Change | TinyBloom Baby Shampoo 750ml Pump | Southbay | W2 | $455K | High | 1.4 pts | Priya Nair | 9d | Review consensus forecast | Open | |
| Material Shortage | Fragrance Compound — Lumora Repair | Eastfield | W3 | $18.7K | Low | 0.3 pts | Sam Okafor | 2d | Expedite or use alternate supplier | Open | |
| Demand Spike | Lumora Silk Shampoo 1L Refill Pouch | Westport | W4 | $122K | Medium | 0.7 pts | Elena Rossi | 5d | Review consensus forecast | In Progress | |
| Material Shortage | Tetrasodium EDTA | Riverbend | W5 | $315K | Medium | 1.2 pts | Maya Chen | 8d | Expedite or use alternate supplier | Resolved | |
| Material Shortage | Polymer Thickener | Northgate | W6 | $599K | High | 1.6 pts | Arjun Rao | 11d | Expedite or use alternate supplier | Open | |
| Capacity Constraint | Detergent Line 2 | Riverbend | W7 | $620K | High | 1.7 pts | Lena Fischer | 11d | Resequence or alternate line | Open | |
| Inventory Shortage | Lumora Repair Shampoo 1L Refill Pouch | Eastfield | W8 | $2.6K | Low | 0.1 pts | Tomás Ortega | 0d | Review consensus forecast | Open | |
| Material Shortage | 500ml Detergent Bottle | Westport | W9 | $25.2K | Low | 0.3 pts | Priya Nair | 2d | Expedite or use alternate supplier | In Progress | |
| Shelf-Life Risk | Lumora Smooth Conditioner 1L Refill Pouch | Riverbend | W10 | $801K | Critical | 1.9 pts | Sam Okafor | 13d | Review consensus forecast | Open | |
| Production Delay | Filling Line 1 | Westport | W11 | $340K | Medium | 1.2 pts | Elena Rossi | 8d | Resequence or alternate line | Open | |
| Material Shortage | Soap Wrapper — PureGlow Sensitive | Southbay | W12 | $138K | Medium | 0.8 pts | Maya Chen | 5d | Expedite or use alternate supplier | Resolved | |
| Forecast Change | PureGlow Fresh Soap 125g | Eastfield | W13 | $3.5K | Low | 0.1 pts | Arjun Rao | 0d | Review consensus forecast | Open | |
| Transport Delay | PureGlow Fresh Soap 150g | Westport | W1 | $633K | High | 1.7 pts | Lena Fischer | 11d | Review consensus forecast | In Progress | |
| Material Shortage | Label — PureGlow Sensitive Soap | Riverbend | W2 | $234K | Medium | 1 pts | Tomás Ortega | 7d | Expedite or use alternate supplier | Open | |
| Material Shortage | Label — TinyBloom Baby Shampoo | Northgate | W3 | $73.9K | Low | 0.6 pts | Priya Nair | 4d | Expedite or use alternate supplier | Open | |
| Late Supplier | Promo Neck Tag — PureGlow Sensitive Soap | Southbay | W4 | $826K | Critical | 1.9 pts | Sam Okafor | 13d | Expedite or use alternate supplier | Open | |
| Material Shortage | Promo Neck Tag — TinyBloom Baby Shampoo | Eastfield | W5 | $485K | High | 1.5 pts | Elena Rossi | 10d | Expedite or use alternate supplier | Open | |
| Inventory Shortage | Veluna Lotion 50ml Tube | Westport | W6 | $188K | Medium | 0.9 pts | Maya Chen | 6d | Review consensus forecast | Resolved | |
| Excess Inventory | Veluna Hand Cream 200ml | Riverbend | W7 | $418K | Medium | 1.4 pts | Arjun Rao | 9d | Reduce production / reallocate | Open | |
| Material Shortage | Fragrance Compound — PureGlow Body | Northgate | W8 | $87 | Low | 0 pts | Lena Fischer | 0d | Expedite or use alternate supplier | Open | |
| Production Delay | Mixing Vessel 2 | Westport | W9 | $49.1K | Low | 0.5 pts | Tomás Ortega | 3d | Resequence or alternate line | Open | |
| Quality Hold | Enzyme Blend | Eastfield | W10 | $284K | Medium | 1.1 pts | Priya Nair | 7d | Expedite or use alternate supplier | Open | |
| Material Shortage | Linear Alkylbenzene Sulfonate | Westport | W11 | $556K | High | 1.6 pts | Sam Okafor | 11d | Expedite or use alternate supplier | In Progress | |
| Transport Delay | SparklePro Fabric Care 4L Refill | Riverbend | W12 | $11.8K | Low | 0.2 pts | Elena Rossi | 1d | Review consensus forecast | Open | |
| Demand Spike | TinyBloom Baby Wash 100ml Travel | Northgate | W13 | $103K | Low | 0.7 pts | Maya Chen | 4d | Review consensus forecast | Resolved | |
| Material Shortage | 200ml Lotion Bottle | Southbay | W1 | $400K | Medium | 1.3 pts | Arjun Rao | 9d | Expedite or use alternate supplier | Open | |
| Late Supplier | Detergent Closure | Eastfield | W2 | $714K | High | 1.8 pts | Lena Fischer | 12d | Expedite or use alternate supplier | Open | |
| Capacity Constraint | Lotion Line | Northgate | W3 | $37.9K | Low | 0.4 pts | Tomás Ortega | 2d | Resequence or alternate line | In Progress | |
| Material Shortage | Carton — PureGlow Beauty Soap | Riverbend | W4 | $867K | Critical | 2 pts | Priya Nair | 13d | Expedite or use alternate supplier | Open | |
| Excess Inventory | Lumora Fresh Shampoo 180ml | Northgate | W5 | $517K | High | 1.5 pts | Sam Okafor | 10d | Reduce production / reallocate | Open | |
| Shelf-Life Risk | Lumora Fresh Shampoo 90ml Travel | Southbay | W6 | $257K | Medium | 1.1 pts | Elena Rossi | 7d | Review consensus forecast | Open | |
| Material Shortage | Label — SparklePro Fabric Care | Eastfield | W7 | $9.1K | Low | 0.2 pts | Maya Chen | 1d | Expedite or use alternate supplier | Resolved | |
| Quality Hold | Promo Neck Tag — PureGlow Beauty Soap | Westport | W8 | $692K | High | 1.8 pts | Arjun Rao | 12d | Expedite or use alternate supplier | In Progress | |
| Forecast Change | Lumora Smooth Conditioner 180ml | Riverbend | W9 | $384K | Medium | 1.3 pts | Lena Fischer | 9d | Review consensus forecast | Open | |
| Material Shortage | Conditioning Polymer | Northgate | W10 | $166K | Medium | 0.9 pts | Tomás Ortega | 6d | Expedite or use alternate supplier | Open | |
| Demand Spike | PureGlow Beauty Soap 100g | Southbay | W11 | $892K | Critical | 2 pts | Priya Nair | 13d | Review consensus forecast | Open | |
| Material Shortage | Fragrance Compound — PureGlow Fresh | Eastfield | W12 | $536K | High | 1.5 pts | Sam Okafor | 10d | Expedite or use alternate supplier | Open | |
| Material Shortage | Fragrance Compound — TinyBloom Baby | Westport | W13 | $100K | Low | 0.7 pts | Elena Rossi | 4d | Expedite or use alternate supplier | In Progress | |
| Capacity Constraint | Soap Line 2 | Northgate | W1 | $279K | Medium | 1.1 pts | Maya Chen | 7d | Resequence or alternate line | Resolved | |
| Inventory Shortage | PureGlow Sensitive Soap 100g | Northgate | W2 | $549K | High | 1.6 pts | Arjun Rao | 10d | Review consensus forecast | Open | |
| Material Shortage | Hydrolyzed Keratin | Southbay | W3 | $21 | Low | 0 pts | Lena Fischer | 0d | Expedite or use alternate supplier | Open | |
| Shelf-Life Risk | PureGlow Body Wash 500ml | Eastfield | W4 | $47.1K | Low | 0.5 pts | Tomás Ortega | 3d | Review consensus forecast | Open | |
| Production Delay | Packing Line | Eastfield | W5 | $184K | Medium | 0.9 pts | Priya Nair | 6d | Resequence or alternate line | In Progress | |
| Material Shortage | Pump Dispenser | Riverbend | W6 | $412K | Medium | 1.4 pts | Sam Okafor | 9d | Expedite or use alternate supplier | Open | |
| Forecast Change | Veluna Lotion 200ml Twin Pack | Northgate | W7 | $729K | High | 1.8 pts | Elena Rossi | 12d | Review consensus forecast | Open | |
| Transport Delay | Veluna Hand Cream 400ml Pump | Southbay | W8 | $13.8K | Low | 0.2 pts | Maya Chen | 1d | Review consensus forecast | Resolved | |
| Material Shortage | Carton — Veluna Hand Cream | Eastfield | W9 | $109K | Low | 0.7 pts | Arjun Rao | 4d | Expedite or use alternate supplier | Open | |
| Material Shortage | Label — Lumora Repair Shampoo | Westport | W10 | $395K | Medium | 1.3 pts | Lena Fischer | 9d | Expedite or use alternate supplier | In Progress | |
| Late Supplier | Label — Veluna Hand Cream | Riverbend | W11 | $708K | High | 1.8 pts | Tomás Ortega | 12d | Expedite or use alternate supplier | Open | |
| Material Shortage | Promo Neck Tag — Lumora Repair Shampoo | Northgate | W12 | $41.7K | Low | 0.4 pts | Priya Nair | 3d | Expedite or use alternate supplier | Open | |
| Inventory Shortage | TinyBloom Baby Wash 250ml | Southbay | W13 | $173K | Medium | 0.9 pts | Sam Okafor | 6d | Review consensus forecast | Open | |
| Excess Inventory | TinyBloom Baby Wash 250ml Twin Pack | Eastfield | W1 | $280K | Medium | 1.1 pts | Elena Rossi | 7d | Reduce production / reallocate | Open | |
| Material Shortage | Fatty Acid Blend | Westport | W2 | $550K | High | 1.6 pts | Maya Chen | 10d | Expedite or use alternate supplier | Resolved | |
| Production Delay | Detergent Line 2 | Riverbend | W3 | $11.0K | Low | 0.2 pts | Arjun Rao | 1d | Resequence or alternate line | Open | |
| Quality Hold | Fragrance Compound — SparklePro Liquid | Northgate | W4 | $101K | Low | 0.7 pts | Lena Fischer | 4d | Expedite or use alternate supplier | Open | |
| Material Shortage | Panthenol | Southbay | W5 | $685K | High | 1.7 pts | Tomás Ortega | 12d | Expedite or use alternate supplier | Open | |
| Transport Delay | Lumora Fresh Shampoo 360ml | Eastfield | W6 | $8.3K | Low | 0.2 pts | Priya Nair | 1d | Review consensus forecast | Open | |
| Demand Spike | Lumora Fresh Shampoo 360ml Twin Pack | Westport | W7 | $257K | Medium | 1.1 pts | Sam Okafor | 7d | Review consensus forecast | In Progress | |
| Material Shortage | 650ml PET Bottle | Riverbend | W8 | $87.0K | Low | 0.6 pts | Elena Rossi | 4d | Expedite or use alternate supplier | Open | |
| Late Supplier | 3L Detergent Bottle | Northgate | W9 | $869K | Critical | 2 pts | Maya Chen | 13d | Expedite or use alternate supplier | Resolved | |
| Capacity Constraint | Filling Line 3 | Southbay | W10 | $518K | High | 1.5 pts | Arjun Rao | 10d | Resequence or alternate line | Open | |
| Material Shortage | Soap Wrapper (generic) | Eastfield | W11 | $368K | Medium | 1.3 pts | Lena Fischer | 8d | Expedite or use alternate supplier | Open | |
| Excess Inventory | PureGlow Beauty Soap 4-Pack | Westport | W12 | $156K | Medium | 0.8 pts | Tomás Ortega | 5d | Reduce production / reallocate | In Progress | |
| Shelf-Life Risk | PureGlow Beauty Soap 8-Pack | Riverbend | W13 | $6.8K | Low | 0.2 pts | Priya Nair | 1d | Review consensus forecast | Open | |
| Material Shortage | Label — Lumora Silk Shampoo | Northgate | W1 | $671K | High | 1.7 pts | Sam Okafor | 12d | Expedite or use alternate supplier | Open | |
| Quality Hold | Label — PureGlow Body Wash | Southbay | W2 | $499K | High | 1.5 pts | Elena Rossi | 10d | Expedite or use alternate supplier | Open | |
| Forecast Change | PureGlow Sensitive Soap 4-Pack | Eastfield | W3 | $244K | Medium | 1 pts | Maya Chen | 7d | Review consensus forecast | Resolved |